INDUSTRY ALERT FOR FAILURE OF CPVC PIPES

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Global News on Plastic Piping and Fittings in Real-Time


NEWSMAKERS:   * AGRU * Borealis * Borouge * CPVC Pipe Failures * ExcelPlas * Failure Analysis * Frialen™ * Friatec * GEON * Harvey Svetlik * Iplex Pipe Failures * PE100-RC * Plastic Pipe Failures * Polymer Pipe Failures * PVC Pipes * OZPIPE 2024 * Westlake

PPN News Alerts bringing together the complete supply chain from manufacturers of resins, plastic pipes and fittings, machinery and equipment to specifiers, designers, suppliers and end-users!

INDUSTRY NEWS

See Speakers and Final Program of OZPIPE 2024 Conference [PDF]

INDUSTRY ALERT FOR FAILURE OF CPVC PIPES

AGRU Showcase Their Latest Electrofusion Welding Technology with Bluetooth Data Transfer

Friatec Publish Comprehensive Assembly instructions FRIALEN Electrofusion PE Pipe Fittings [PDF]

Presenting AGRUXXL Stormwater Flood Protection (Video)

Rehau Announces New High-Performance District Heating PE-Xa Pipework

Iplex Pipelines Seeking National Manufacturing Manager

Using AI to Detect and Predict Electrofusion Joint Failures

LEGAL NEWS

CPVC Pipe Failure Lawsuit
Apartment buildings were outfitted with a CPVC pipe fire suppression sprinkler system comprised primarily of chlorinated polyvinyl chloride pipe (CPVC) and related fittings and CPVC cement manufactured by Spears Manufacturing Company. During construction, Arrow, a subcontractor of Doster, sprayed a substance called Bora-Care with Mold-Care in the vicinity of the CPVC pipe to prevent the growth of mold and mildew on interior walls. Bora-Care with Mold Care is a termiticide/moldicide spray manufactured by Nisus.  The CPvC pipe and fittings have allegedly stress cracked due to contact with the termiticide/moldicide spray.
Court Rules on Multiple Discovery Motions in Construction Litigation Case
Summary Judgment Granted: Court Dismisses Allied World’s Claims Against Nisus

PVC Pipe and Fitting Manufacture Westlake Sues PVC resin supplier GEON

NEW MATERIALS AND METHODS

Plastic Pipe Guru Harvey Svetlik Develops Apparatus and for In-situ Fabrication of Bi-layer Composite Pipe by Deformation Manufacture of Compression-fit, Shape Memory Polymer Pipe (SMPP) Mechanically United with Host Pipe

BOREALIS and BOROUGE Develop New HDPE Resin for Pipe with Improved Pressure Performance and Mechanical Properties

Borealis Develop New PE100-RC with Butene as Comonomer

Flexible Underwater Pipe Including a Layer including a Polyethylene Having Enhanced Heat Resistance PERT

HDPE PIPES

Reliability Analysis of Slow Crack Growth in HDPE Pipes: Impact of Buried Pipeline Design and Soil Characteristics

The Effect of Carbon Black on Degradation of Pipe Grade Black Polyethylene in High Concentration Chlorine Dioxide Solutions

Automatic Defect Detection for Electrofusion Joints of HDPE via Spatial Sequence to Sequence Attention Neural Network

Mechanical Behaviour of Buried HDPE Pipe Subjected to Surface Load: Constitutive Modelling and Finite Element Method Simulations 

Effects of HDPE and LLDPE as Masterbatch Base on the Properties of PE100

Impact of Different Marble Mineral Reinforcements on HDPE Composites for Pipes: Effects of Melt Flow Index and Particle Size on Physical and Mechanical Properties

3D Printing of Functionally graded HDPE Nanocomposites Pipe Fittings

PLASTIC PIPE CONSULTANTS

Plastic Pipe Consulting Experts and Services
If you need a team of pipe plastic experts, then ExcelPlas Consulting is the obvious choice – our size is our strength in a market dominated by single consultants.
We provide services on everything from material selection, product testing, processing to failure analysis
https://www.excelplas.com/contact-us/

Plastic Pipe Failure – Solve Problems, Limit Damage and Avoid Future Failures
Where polymer pipes are used in engineering applications, reliable and consistent performance is critically important. Failure can have damaging and expensive consequences. We offer expertise in materials properties and durability – with a range of specialist testing and analysis.
 ExcelPlas Labs can help you:

• Understand plastic pipe materials and test their performance properties and durability
• Specify and select polymers based on service requirements
• Understand and recognise how plastic pipes and fittings can fail
• Appreciate how to investigate plastic pipe failures
https://www.excelplas.com/contact-us/

PIPE FAILURE ANALYSIS

ExcelPlas Investigating Poly Pipe Failures
Through failure analysis & forensic chemistry, we help clients improve product performance, increase profits, & resolve product liability claims with plastic pipes and fittings.
We are dedicated to unmatched excellence in failure analysis, investigative chemistry, material testing, and expert witnessing for plastics, polymers and composites.
With over 30 years of investigative experience, the staff at ExcelPlas are uniquely positioned to help clients resolve the most challenging performance and processing issues related to materials and finished pipes and fittings.
https://www.excelplas.com/contact-us/

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ExcelPlas Labs Pipe Failure Investigations
ExcelPlas Labs have created a new benchmark in failure analysis of HDPE, PP-R, PB and PEX pipes in addition to PVC &  CPVC pipes as well as composite GRP and GRE pipes.  When a plastic pipeline fails to perform as intended, our team can determine the root cause of failure (e.g.  oxidative failure, chemical failure, creep failure, over-stress failure, fatigue failure, design failure, etc).  ExcelPlas are experienced with all plastic piping failure modes and mechanisms including Slow Crack Growth (SCG) Rapid Crack Propagation (RCP), Environmental Stress Crack Resistance (ESCR), Oxidative Stress Cracking (OSC), cyclic fatigue, manufacturing defects, and polymer material problems.
http://www.excelplas.com/

ExcelPlas Strain Hardening Test (SHT) for HDPE Pipes
The SHT in accordance with ISO 18488 is a relatively new, but excellent way to obtain a rapid indication of the Stress Crack Growth (SCG) resistance of your piping material. This tensile test performed at 80°C has become in just a few years the new standard for Batch Release Testing (BRT). And not without reason.  The test requires only a very small amount of material, the results are very reliable with a very low inter-laboratory scatter and the results are available within a few days, regardless of the PE grade. The SHT is usually performed on resin material but it can also be performed on samples taken directly from pipes or sheets. As accredited lab, EXCELPLAS is happy to discuss the possibilities with you, whether it is for BRT, benchmarking, quality control of your (high performing) PE grade or for polymer compliance/ validation.
http://www.excelplas.com/

Australia’s Plastic Pipe Testing Laboratory
ExcelPlas Laboratories provides a comprehensive plastic pipe joint testing service and is equipped with a state-of-the-art laboratory to test a range of polymer materials including polyethylene and polypropylene. ExcelPlas can carry out testing on plastic tube and pipe ranging in wall thickness from 3mm to 1200mm. ExcelPlas Laboratories provide a comprehensive service to Industrial & commercial companies, environmental consultants, Government bodies, and local Authority customers throughout Australia and Asia. All testing is carried and out in accordance with ASTM, ISO & WIS methods and is fully accredited to ISO 17025 by NATA.

  • Butt Fusion Weld Testing
  • Weld Testing
  • Testing of Electro-fusion Welds
  • Tear on saddle joints
  • Crush De-cohesion of Electro-fusion welds
  • Polymer & Plastics Identification
  • Chemical & Thermal Testing
  • Site Audits

http://www.excelplas.com/

ExcelPlas – the Australian Pipes & Fittings Testing Laboratory

  • Accredited to ISO 17025 by the National Association of Testing Authorities (NATA) Australia, and is Australia’s largest laboratory dedicated for the testing of plastic pipes and fittings to various Standards which include Australian, European and International Standards.
  • The staff employed at the laboratory have a combined experience of more than 85 years within the plastics industry specifically with manufacturing, quality control and the research and development of plastic piping systems including HDPE, PEX, PP-R, PVC, U-PVC, M-PVC, O-PVC, ABS, GRP, GRE and PB.
  • Services provided include conformance testing, compliance testing, batch release testing, root cause analysis for field failures and non-destructive testing of samples.

http://www.excelplas.com/

ExcelPlas Lab Specialising in HDPE Pipe Condition Monitoring, Failure Analysis and Testing
In the event of a HDPE buttweld or electrofusion weld failing during initial testing, or in service, we can conduct investigations to assist in identifying the root cause of the failure.
This service also extends to the premature failure of the pipe or fitting itself.
http://www.excelplas.com/plastic-pipes

ExcelPlas Pipe Testing is a Leader in the Field of Polyethylene (PE) and High-Density Polyethylene (HDPE) Testing
ExcelPlas is accredited with the National Association of Testing Authorities (NATA) for butt weld tests, bend and tensile tests, peel decohesion tests on electro fusion sockets and failure mode determination
http://www.polypipetesting.com.au/butt-fusion-welds/

New UHMWPE Pipe for Tailing Offers Greater Than 4X the Abrasion Resistance of PE100 (Australia wide)
http://slurrypipes.com.au/

ExcelPlas Poly Pipe Weld Inspection Lists Top 7 Causes of Weld Failure:

  • Lack of scraping
  • Inaccurate scraping
  • Contamination from dirt, water, oil or clays
  • Lack of Paralell-ness of fusion faces
  • Misalignment of surfaces
  • Time, temperature and pressure deviations
  • Not adhering to cool times

We have extensive experience in inspection of poly pipe welds for assuring welded joint quality.  Direct Poly Pipe Inspection ensures that operators are following the proven welding procedure; this reduces the occurrences of operational errors which lead to defects such as inclusions, lack of fusion (LoF), porosity and misalignment.
More information, contact [email protected]

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